Galfan Coated Gabion Baskets - High Corrosion Resistance for Retaining Walls & Erosion Control
Galfan Coated Gabion Baskets
Superior Long-Term Performance in Demanding Environments
Our Galfan Coated Gabion Baskets represent the pinnacle of innovation in corrosion protection for permanent civil engineering and landscaping structures. Engineered for projects where failure is not an option, these gabions are specifically designed to provide unparalleled durability and significantly extended service life compared to standard galvanized alternatives. The core of our product lies in its advanced Galfan coating—a unique zinc-5% aluminum-mischmetal alloy that delivers 2 to 3 times the corrosion resistance of traditional hot-dip galvanization. This makes it the ideal, cost-effective solution for critical infrastructure projects exposed to harsh conditions, including coastal areas, road de-icing salts, and industrial environments.
Unmatched Durability and Structural Integrity
Each gabion basket is fabricated from high-tensile steel wire, formed into a resilient double twisted hexagonal mesh pattern. This design is intrinsically strong and flexible, allowing the structure to settle and withstand ground movement without compromising its integrity. A key advantage of this double twisted method is that the mesh will not unravel if a wire is cut or damaged, ensuring long-term stability and safety. The Galfan coating is metallurgically bonded to the steel wire, providing robust protection that withstands mechanical stress during installation and abrasion throughout its lifespan.
Versatile Applications for Erosion and Retaining Solutions
The primary application for our Galfan gabions is in the construction of highly durable retaining walls and erosion control systems. They are perfectly suited for:
Retaining Walls: Creating stable, gravity-based walls for slope stabilization, road construction, and bridge abutments. Their permeability allows for natural drainage, eliminating hydrostatic pressure build-up.
Coastal and Riverbank Protection: Armoring shorelines, riverbanks, and canal walls against scouring and wave action, where saltwater acceleration of corrosion is a major concern.
Landslide and Rockfall Mitigation: Serving as protective nets and barriers to secure unstable slopes and catch falling rocks in mountainous or excavated terrain.
Economic and Environmental Benefits
Choosing Galfan coated gabions is a decision that offers exceptional long-term value. By drastically reducing the need for maintenance and premature replacement, the total cost of ownership is minimized. Furthermore, gabion structures are natural and environmentally friendly. They facilitate vegetation growth, blend seamlessly into the landscape, and use locally quarried rock fill, reducing transportation emissions.